About MALABAR READY-MIX CONCRETE (P) LTD

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Malabar Ready-mix Concrete Private Limited is a Private Company incorporated on 18 September 2012 as a project of manufacturing ready-mix concrete to cater the requirements of Palakkad and neighboring places

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MALABAR READY-MIX CONCRETE (P) LTD

QA & QC Testing

CUBE TEST

Sample cubes of concrete are taken from every site and cured for 28 days . The respective cubes are tested using compressive testing machine to find the strength of concrete on 7th and 28th days respectively. The testing can also be done in the presence of customer at our in house laboratory. We provide evidence of cube test results to ensure compliance with the designers requirements.

SLUMP TEST

It measures the consistency of a concrete mix or its stiffness. A conical mould is filled with fresh concrete in 3 stages & rammed with a standard rod. The mould is lifted without disturbing the cone . The subsidence of the concrete from the height of the cone is measured to the nearest 5cm. The testing can also be done in the presence of customer at our in house laboratory .

SILT CONTENT TEST

Is to find the silt content of manufactured sand that is used as raw material for making concrete Silt is granular material of a size between sand and clay. Presence of silt in aggregates result in increased shrinkage or permeability, In addition to poor bonding. Fine aggregate must be checked for organic impurities such as decayed vegetation humps, coal dust etc.

SIEVE ANALYSIS

Sieve analysis (or gradation test) is a practice or procedure used (commonly used in civil engineering) to assess the particle size distribution (also called gradation) of a granular material. This test is carried to determine the particle size distribution in a sample of fine and coarse aggregates . Fineness modulus of the material is calculated,sand having F.M>3.2 is unsuitable.

SPECFIC GRAVITY

Specific gravity is the ratio of the density of a substance to the density of a reference substance; equivalently, it is the ratio of the mass of a substance to the mass of a reference substance for the same given volume. To find the specific gravity of fine and course aggregates by pycnometer. It is considered to be a measure of strength or quality of material .It is also required for workability measurements.

WATER ABSORPTION

For concrete pavers, the test procedure involves drying a specimen to a constant weight, weighing it, immersing it in water for specified amount of time, and weighing it again. Water absorption gives an idea about strength of aggregates . Aggregates having more water absorption are more porous in nature, resulting in higher workability and are generally considered unsuitable for concrete.

MOISTURE TEST

It is to find the amount of water present in sand by using hot air oven . it is necessary to find the moisture content of sand as it varies depending on the supplier ,climatic conditions etc and is an important factor of the quality of concrete produced . So with respect to the moisture test result the water added during the batching of concrete is regulated to obtain a uniform mix.

IMPACT TEST

Resistance of the aggregate to failure by impact is tested by the impacting testing machine The ratio of fines (Finer than 2.36)to the total weight of a sample is the aggregate impact value. The aggregate Impact value is kept as specified in IS 283:1970

ELONGATION AND FLAKINESS TEST

This test is to check shape of coarse aggregates by using length and thickness gauge. If the shape of aggregates used in concrete is not rounded or cubical the interlocking of aggregates in concrete will not be proper and strength of concrete will decrease. We make sure that the coarse aggregates are round in shape an uniform in size so as to get a quality mix.

AIR ENTERTAINMENT METER TEST

To find the specific gravity of fine and course aggregates by pykonometer. It is considered to be a measure of strength of quality of material. It is also required for work ability measurements.

Testimony

Happy Customer

Why Choose Us?

Top Reason Why We Need Ready Mix

  Delivered at a lesser price than normal site mix concrete.
 We have in house laboratory with sophisticated equipments confirming the quality of concrete, as well as raw materials used in producing concrete.
 Sample cubes are taken from each site during delivery and tested for compressive strength at 7th and 28th day respectively to prove the strength of concrete.
 Weighing slip provided with truck mixer authenticating the quantity of concrete.
 Pumping the concrete up to a height of 180 meters ( apps.25 floors).
 Fully automatic weigh mixing, so uniform and error free mix.
 Eliminate storage hassle since no need of storing cement,aggregates,sand and water at site.
 Improved quality of concrete translates into enhanced long term durability of concrete, thus minimizing maintenance and repair costs.
 Saving from reducing about 90% manpower at the site.
 Saving from reduced project time, about 10 times faster than normal site mix.
Product Info

Our Products

Aerated Concrete

Aerated concrete may be defined as concrete made very light and cellular by the addition of prepared foam or by generation of gas within the unhardened mixture. It is also termed as cellular concrete and foamed concrete.

Concrete

Concrete production is the process of mixing together the various ingredients—water, aggregate, cement, and any additives—to produce concrete. Concrete production is time-sensitive.

Micro Concrete

Microconcrete is a dry ready mix Cementetious based composition formulated for use in repairs of areas where the concrete is damaged & the area is restricted in movement making the placement of conventional concrete difficult

Ready-mix concrete

Ready-mix concrete is sometimes preferred over on-site concrete mixing because of the precision of the mixture and reduced work site confusion.

Stencil Concrete

Stenciling is easy for a novice to accomplish successfully. Nearly any competent concrete finisher can turn out a passable job the first time out.Stenciling produces a flatter surface profile than some stamped concrete patterns because the joint indentations aren't as deep

Concrete Batching Plant

Ready Mix Machine

Photos

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